thermal control system
5D Vision thermal cameras measure temperature conditions during centralized polymer deposition printing. A 5D database (x, y, z, T°C, t) is generated in real time.
This avoids costly non-destructive testing once printing is complete, and reduces production costs (reduced and optimized human intervention, less material wastage, etc.).
Core Functionalities
Designed for FFF/FGF, adaptable to printhead-based* technologies
In-Situ Real-Time Control
Live thermal supervision & adaptive proses control for stable printing.
5D Synchronized Data Logging
Capture live thermal data along with full process parameters for advanced simulation & optimization (future Digital Twin).
Real-Time Defect Detection
Real-time AI-based defect detection at layer & part levels. 3D digital replica.
NDT Quality Report
Automatic generation of a comprehensive and analytics-driven quality report.
*Technologies that employ a printing head — such as FFF, WAAM, DED, and others — for polymer, metal, and multi-material applications.
Technical specifications
| Scan rate | Adjustable : 1 -> 80Hz |
| Covered print zone | 80 x 80 mm (more on demand) |
| Resolution | 370 x 540 px (more on demand) |
| Video | Thermal (Optical in Option) |
| Temperature range | 0°C -> 900°C (adjustable) |
| Defect detection with Artificial Intelligence | 12 Layer-level defects, 12 Part-level defects. |
| Digital twin | 5D synchronized data (X, Y, Z, T°, t) Support simulation & process optimization |
| NDT Report | 3D digital replica, Analytics and defects report. |
- A next generation in-situ, real-time quality control solution.
- Automated inspection & NDT reporting powered by 5D data generated through thermal vision.
- Designed for large-scale production & research.
- Form the core foundation for Process Digital Twin development.
🚀Advanced Automation — Save Time. Save Money.🚀
*Cogit Process Digital Twin is our next-generation digital twin platform, set for release in 2026. Powered by our 5D vision system, multi-physics simulation, and closed-loop control for real-time monitoring & optimization.